Thomas Ales

Research Scientist II at Iowa State University

Ames, Iowa, United States
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Summary

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Senior
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Top School
Thomas Ales is a research scientist and engineer with nine years of experience bridging materials science, additive manufacturing, and data-driven control systems. Based in Ames, Iowa, he designs low-voltage hardware, develops motion-control and multithreaded neural network software, and resurrected a mothballed Directed Energy Deposition system to support titanium metallurgy research. He has combined ABAQUS-based FEA, custom subroutines, and probabilistic ANN models to predict mechanical properties and inverse heat transfer in AM processes. As co-founder of a company commercializing large-area orientation microscopy (SRAS), he brings entrepreneurial experience applying advanced metrology in production settings. Not obvious from his title: he moves fluidly between hands-on machine rebuilds, custom solver development, and scalable AI controls—delivering working prototypes in under six months when research needs demand it. He holds an MSc in Materials Science from Iowa State and a BS from the University of North Texas.
code9 years of coding experience
job7 years of employment as a software developer
bookMaster of Science (MSc), Materials Science, Master of Science (MSc), Materials Science at Iowa State University
bookAssociate of Science (A.S.), Science, Associate of Science (A.S.), Science at North Central Texas College
bookBachelor of Science (B.S.), Material Science and Engineering, Bachelor of Science (B.S.), Material Science and Engineering at University of North Texas
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Github Skills (2)

controller1
raspberry-pi1

Programming languages (6)

C#C++RustMakefileVerilogPython

Github contributions (5)

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TKAles/scanengine2

Mar 2020 - Jan 2021

Contributions:2 PRs, 10 pushes, 3 branches in 10 months
TKAles/DEDDaq

Feb 2023 - Apr 2023

ಠ_ಠ
Contributions:6 PRs, 23 pushes, 4 branches in 1 month
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Thomas Ales - Research Scientist II at Iowa State University